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注射速度影响注塑机成型制品
注射时,为了使熔料及时充满型腔,注塑机除了有足够的注射压力外,还应有一定的注射速度,以保证熔料有较快的流速。生产时,选择合理的注射速度是保证塑料制品质量的一个重要因素。通常,低速注射熔料,充模时间长,制品容易出现熔接痕、密度不均匀和残余应力大等缺陷,特别是对加工温度范围较窄的结晶型塑料和薄壁制品表现得更显著。
高速注射虽然可以减少模腔内的熔料温差,改善压力传递效果,得到密度均匀、应力小的精密制品,并缩短成型周期,但是,过高的注射速度使得熔料流经喷嘴时,产生大量的摩擦热,可能引起塑料产生分解和变色,以及吸人气体和排气不良等弊病,直接影响制品的表面质量,同时,对程控的要求更高。
目前,注射速度有不断提高的趋势。因为提高注射速度不仅能缩短注射时间,而且还能在较低的模温下获得优质制品,并缩短成型周期。尤其在注射成型各种薄壁长流程制品时,高注射速度是获得优质制品的先决条件。为了适应不同塑料和不同结构制品加工的要求,注塑机的注射速度也有一定的调节范围。注射速度的调节可通过控制进入注射油缸压力油的流量来实现。此外,目前还采用多级注射以适应制品结构的要求。
部分型号部分物性表
Physical Properties
Metric
English
Comments
Specific Gravity
0.980 g/cc
0.980 g/cc
23°C; ASTM D792
Mechanical Properties
Metric
English
Comments
Hardness, Shore A
48
48
0.078 in; ASTM D2240
Tensile Strength at Break
4.00 MPa
580 psi
Across Flow; ASTM D412
Tensile Stress
1.40 MPa
@Strain 100 %
203 psi
@Strain 100 %
Across Flow; ASTM D412
Elongation at Break
400 %
400 %
Across Flow; ASTM D412
Thermal Properties
Metric
English
Comments
Flammability, UL94
HB
@Thickness 1.70 mm
HB
@Thickness 0.0669 in
HB
@Thickness 3.00 mm
HB
@Thickness 0.118 in
Debive Properties
Change in Mass in IRM 903 Oil at 257°F for 70 hr
0.35
Color
Black
Form
Pellets
LDPE (low density polyethylene LDPE #) Chevron /1003/ Phillips
Uses: other
Characteristic note: excellent flexibility, moderate release agent, good warpage resistance
Important beters: melt flow rate: 13 g/10min density: 0.917 g/cm3 tensile strength: 9 MPa elongation at break: 550% bending modulus: 200 MPa hardness: 46 VEKA softening point: 86 DEG C embrittlement temperature: -52 DEG C
Manufacturer: Chevron Phillips chemical company (USA)
LDPE (low density polyethylene # LDPE) /752A/ DuPont dow
Uses: other
Note: includes two characteristics of smoothing agent and anti adhesion agent high level 21 CFR 177.1520 (c) 2.1
Important beters: melt flow rate: 6 g/10min density: 0.922 g/cm3 tensile strength: 13.4 MPa, elongation at break: 500%
Manufacturer: Dow DuPont Co
LDPE (low density polyethylene LDPE #) /LD120AM/ M.Holland
Uses: other
Features: good processability, good strength, good toughness
Important beters: melt flow rate: 0.5 g/10min density: 0.922 g/cm3 tensile strength: 26.2 MPa, elongation at break: 250%
Manufacturer: American M.Holland company
LDPE (low density polyethylene LDPE #) /LD400/ M.Holland
Uses: other
Characteristic note: good processability, high cracking (stress, crack resistance), low temperature strength
Important beters: melt flow rate: 14 g/10min density: 0.916 g/cm3 tensile strength: 9.83 MPa elongation at break: 400% bending modulus: 190 MPa hardness: 50 VEKA softening point: 86.1 DEG C
Manufacturer: American M.Holland company
LDPE (low density polyethylene # LDPE) /EB-853/72 (Films) / Brazil Braskem
Uses: other
Characteristics: * low density * low speed solidification point * optical property * medium resistance to caking * medium smoothness
Important beter: melt flow rate: 2.7 g/10min density: 0.923 g/cm3
Manufacturer: Brazil chemical company
LDPE (low density polyethylene # high-pressure polyethylene) /EF2002/ Brazil Braskem
Uses: other
Characteristics: * dimensional stability * low density * high molecular weight * processability, good * good surface finish
Important beter: melt flow rate: 0.16 g/10min density: 0.92 g/cm3
Manufacturer: Brazil chemical company
LDPE (low density polyethylene # LDPE) /2201TH00W/ SABIC of Saudi Arabia
Uses: other
Characteristics: good optical perbance, good peel strength, tear strength, good toughness, no additives
Important beters: melt flow rate: 0.85 g/10min density: 0.922 g/cm3 VEKA softening point: 96 DEG C
Saudi Basic Industries, Inc.
LDPE (low density polyethylene # LDPE) /HP4024W/ SABIC of Saudi Arabia
Application: film grade
Properties: low density, low friction coefficient, smoothness, optical property, good resistance to caking, good exfoliation, compliance of food contact
Important beter:
Saudi Basic Industries, Inc.
LDPE (low density polyethylene LDPE /FL20/ Italy's #)
Application: film grade
Characteristic note: good balance and machinability, good optical perbance.
Important beters: melt flow rate: 2.2 g/10min density: 0.921 g/cm3 tensile strength: 19 MPa elongation at break: 500% VEKA softening point: 90 DEG C embrittlement temperature: -75 DEG C
Manufacturer: Italy Eni
LDPE (low density polyethylene # LDPE) /2221FG/ Repsol of Spain
Uses: other
Characteristic note: antioxidant, acceptable for food contact, branch
Important beters: melt flow rate: 2.1 g/10min density: 0.922 g/cm3 tensile strength: 25 MPa elongation at break: 350% VEKA softening point: 95 light transmittance: 7%
Manufacturer: YPF of Spain
LDPE (low density polyethylene # LDPE) /PE-023/ Repsol of Spain
Uses: other
Characteristic note: high liquidity, compliance with food additives, no additives
Important beters: melt flow rate: 150 g/10min density: 0.916 g/cm3 hardness: 95 VEKA softening point: 72 DEG C
Manufacturer: YPF of Spain
LDPE (low density polyethylene # high-pressure polyethylene) /TS7010/ Brazil Triunfo
Uses: other
Features: food contact is acceptable, good processing stability, good thermal stability, ultra high molecular weight, low friction
Important beters: density: 0.922 g/cm3 tensile strength: 10 MPa elongation at break: 500% VEKA softening point: 91 DEG C
Manufacturer: Brazil Triunfo company
LDPE (low density polyethylene LDPE /FF22/ Italy's #)
Application: film grade
Characteristic note: good foam stability, easy thermal shrinkage and good mechanical properties.
Important beters: melt flow rate: 0.8 g/10min density: 0.921 g/cm3 tensile strength: 22 MPa elongation at break: 600% VEKA softening point: 91 DEG C embrittlement temperature: -75 DEG C
Manufacturer: Italy Eni
LDPE (low density polyethylene LDPE #) /SBF0323HC/ Braskem
Application: film grade
Characteristic note: high molecular weight, optical properties, renewable resources, no additives
Important beters: melt flow rate: 0.32 g/10min density: 0.923 g/cm3 tensile strength: 30 MPa, elongation at break: 1000%
Manufacturer: American Braskem company
LDPE (low density polyethylene # high-pressure polyethylene) /666-000/ Maoming petrochemical
Uses: other
Characteristic note: high tensile strength, low shrinkage, good bonding perbance, no smooth agent and shedding agent
Important beters: melt flow rate: 3.9 g/10min density: 0.92 g/cm3 notched impact strength: 65 tensile strength: 9.19 MPa, elongation at break: 87%
Manufacturer: Sinopec group, Maoming Petrochemical Company
LDPE (low density polyethylene # high-pressure polyethylene) /LD100-BW/ Yanshan petrochemical
Purpose: wire and cable
Characteristic note: mechanics

