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pom塑胶原料助力汽车轻量化
塑料分为许多种,聚酰胺(尼龙,PA)、聚碳酸酯(PC)、聚甲醛(POM)、聚苯醚(PPO)等。其中,pom塑胶原料是一种性能优良的工程塑料,在国外有“赛钢”、“夺钢”、“超钢”之称。自问世以来,POM已经广泛应用于电子电气、机械、仪表、日用轻工、汽车、建材、农业等领域。
POM具有类似金属的硬度、强度和钢性,在很宽的温度和湿度范围内都具有很好的自润滑性、良好的耐疲劳性,并富于弹性,此外它还有较好的耐化学品性。POM以低于其他许多工程塑料的成本,正在替代一些传统上被金属所占领的市场,如替代锌、黄铜、铝和钢制作许多部件。
汽车工业发展至今已有100多年历史,随着汽车保有量的增加,人们逐渐意识到了汽车对环境带来的负面影响,这些影响包括对能源的消耗、对大气的污染等等。除了汽车产品本身的使用成本(包括能源消耗和金钱消耗)之外,汽车在制造的过程中会也会消耗大量能源和材料。为了解决这一问题,车企纷纷从制造工艺、材料等方面着手,以此来降低汽车生产成本、使用成本以及减少对环境的污染。
面对不同层面、不同需求的消费者,车企会推出相应的车型。车企之间互相竞争的同时必定会面临成本的问题,POM材料的低成本特性恰好能够满足车企的降本需求。来自美国的塞拉尼斯公司在POM材料方面有其独到的经验与技术。塞拉尼斯MetaLX系列金属光泽POM材料的特点在于直接注塑成型后就具有特种金属光泽的效果而不需要喷漆或电镀等后处理,与传统喷涂产品相比,MetaLX系列POM更耐刮擦,对油脂、溶剂具有良好的抗腐蚀性,在零下40℃到100℃ 的温度范围内保持良好的机械性能。
此外,其最重要的一点是能够为客户节约生产时间,免去喷涂的繁复生产过程和物流过程。据塞拉尼斯工程师描述,一般来说,汽车的塑料件通过喷漆或者电镀可以具有金属外观,而塞拉尼斯在MetaLX POM的配方上进行优化后,直接注塑就可以达到相应的金属光泽,无需再进行喷漆或电镀环节。这无疑实现了降本,同时又减少了对环境的影响。
部分型号部分物性表
PP (polypropylene # folding glue | soft) /H18FBA/ NATPET of Saudi Arabia
Use: fiber grade
Important beters: melt flow rate: 18 g/10min tensile strength: 32 MPa breaking elongation: 50% VEKA softening point: 153 C thermal debation temperature: 78 C
Manufacturer: Saudi NATPET
PP (polypropylene # folding glue | soft /HR200/ Han Hua Total)
Use: fiber grade
Feature notes: single level
Important beters: melt flow rate: 2.5 g/10min density: 0.91 g/cm3
Manufacturer: Han Hua Total Ltd.
PP (polypropylene # folding glue | soft /HR400/ Han Hua Total)
Use: fiber grade
Characteristic notes: Multilevel
Important beters: melt flow rate: 6.5 g/10min density: 0.91 g/cm3
Manufacturer: Han Hua Total Ltd.
PP (polypropylene # folding glue | soft) /BX3920/ SK of South Korea
Use: other
Important beters: melt flow rate: 100 g/10min notched impact strength: 5 tensile strength: 30 MPa elongation at break: 300% flexural modulus: 1863 MPa hardness: 100 hot debation temperature: 130 C.
Manufacturer: Korea SK Corporation
PP (polypropylene # folding glue | soft) /2401-1/ SABIC of Saudi Arabia
Use: other
Characteristic note: mineral filler
Important beters: melt flow rate: 7 g/10min density: 1.12 g/cm3, notched impact strength: 15 tensile strength: 12 MPa, elongation at break: 500% bending modulus: 600 MPa hardness: 50 VEKA softening point: 150 DEG heat debing temperature: 60 C.
Manufacturer: Saudi Basic Industry Company
PP (polypropylene # folding glue | soft) /F600/ Dalian organic
Use: film grade
Important beters: melt flow rate: 10 g/10min density: 0.91 g/cm3, tensile strength: 25 MPa, elongation at break: 500% VEKA softening point: 155 DEG heat debing temperature: 100 C.
Manufacturer: Dalian Petrochemical Co organic synthesis plant
PP (polypropylene # folding glue | soft) /F605/ Dalian organic
Use: film grade
Important beters: melt flow rate: 7 g/10min density: 0.91 g/cm3, tensile strength: 25 MPa, elongation at break: 500% VEKA softening point: 155 DEG heat debing temperature: 110 C.
Manufacturer: Dalian Petrochemical Co organic synthesis plant
PP (polypropylene # folding glue | soft) /J300/ Dalian organic
Use: other
Important beters: melt flow rate: 1.4 g/10min density: 0.91 g/cm3, tensile strength: 35 MPa, elongation at break: 500% hardness: 100 VEKA softening point: 155 DEG heat debation temperature: 110 C.
Manufacturer: Dalian Petrochemical Co organic synthesis plant
PP (polypropylene # folding glue | soft) /AS511/ Japan Sumitomo
Use: other
Characteristic notes: high impact strength.
Important beters: melt flow rate: 1 g/10min density: 0.91 g/cm3
Manufacturer: Sumitomo Chemical Industry Co., Ltd., Japan
PP (polypropylene # folding glue | soft) /FL116/ Japan Sumitomo
Use: film grade
Characteristic notes: IPP film
Important beters: melt flow rate: 10 g/10min density: 0.9 g/cm3
Manufacturer: Sumitomo Chemical Industry Co., Ltd., Japan
PP (polypropylene # folding glue | soft) /FL118/ Japan Sumitomo
Use: film grade
Characteristic notes: IPP film
Important beters: melt flow rate: 10 g/10min density: 0.9 g/cm3
Manufacturer: Sumitomo Chemical Industry Co., Ltd., Japan
PP (polypropylene # folding glue | soft) /8548S/ NKNKh of Russia
Use: other
Important beters: melt flow rate: 44 g/10min density: 0.9 g/cm3, notched impact strength: 50 bending modulus: 1350 MPa VEKA softening point: 138 DEG heat debing temperature: 77 C.
Manufacturer: Russian Nizhnekamskneftekhim company
PP (polypropylene # folding glue | soft /V7100/ Mitsui Chemicals)
Use: other
Feature notes: glass fiber reinforced 20%
Important beters: melt flow rate: 7 g/10min density: 1.03 g/cm3
Manufacturer: Mitsui Chemical Co., Ltd.
PP (polypropylene # folding glue | soft) /1104K/ APC of Saudi Arabia
Use: film grade
Important beters: melt flow rate: 3.2 g/10min density: 0.91 g/cm3, notched impact strength: 4 tensile strength: 34 MPa, elongation at break: 50% hardness: 74 VEKA softening point: 154 DEG heat debing temperature: 85 C.
Manufacturer: Saudi Arabia advanced Petrochemical Industries Co
PP (polypropylene # folding glue | soft) /1102L/ APC of Saudi Arabia
Use: other
Characteristic notes: homopolymer
Important beters: melt flow rate: 5 g/10min density: 0.91 g/cm3, notched impact strength: 3.5 tensile strength: 34 MPa, elongation at break: 50% hardness: 74 VEKA softening point: 154 DEG heat debing temperature: 85 C.
Manufacturer: Saudi Arabia advanced Petrochemical Industries Co
PP (polypropylene # folding glue | soft /182/ RTP America)
Use: other
Characteristic notes: carbon fiber reinforced material
Important beters: density: 0.968 g/cm3, molding shrinkage: 0.2% notched impact strength: 53 tensile strength: 32 MPa, elongation at break: 9% bending strength: 52 MPa flexural modulus: 4820 MPa
Manufacturer: RTP company, USA
PP (polypropylene # folding glue | soft) /7523/ Bulgaria Luke
Use: other
Important beters: melt flow rate: 3 g/10min density: 0.896 g/cm3 notch impact strength: 70 tensile strength: 23 MPa flexural modulus: 900 MPa thermal debation temperature: 49 C
Manufacturer: Bulgarian Luke chemical company
PP (polypropylene # folding glue | soft) /7623/ Bulgaria Luke
Use: other
Important beters: melt flow rate: 1 g/10min density: 0.896 g/cm3 notch impact strength: 70 tensile strength: 23 MPa flexural modulus: 900 MPa thermal debation temperature: 49 C
Manufacturer: Bulgarian Luke chemical company
PP (polypropylene # folding glue | soft) /8523/ Bulgaria Luke
Use: other
Important beters: melt flow rate: 3 g/10min density: 0.896 g/cm3, notched impact strength: 100 tensile strength: 23 MPa, bending modulus: 1000 MPa, hot debation temperature: 48 C.
Manufacturer: Bulgarian Luke chemical company
PP (polypropylene # folding glue | soft /IL 2580 SC/ Schulman plastics)
Use: other
Important beters:

